Industrial enclosure made of plastic and aluminium for wall mounting

Whether for mounting buttons and operating elements or for protected wiring of electrical and electronic assemblies, there are various areas of application for industrial enclosures as empty enclosures in the industrial environment. They are used, for example, as control housings for construction machinery, or as medical technology housings for e.g. membrane keyboards.

The protection against contact and the external shielding of the internals of the industrial enclosures against dust and moisture play an overriding role. Therefore, the protection class of the door / cover and the enclosure are usually a decisive factor in the selection of the industrial enclosure. In addition, there are factors such as shape and dimensions, shock resistance, material and design that can influence the decision in favor of a particular industrial enclosure. In addition, some of our empty enclosures also have an additional powder coating, for example, and can thus be used as aluminium enclosures or plastic enclosures, especially for EMC-critical applications, while the focus of other industrial enclosures from our range is on simple assembly and time- and cost-efficient installation. The low-wear and weather-resistant seals provide protection against water, foreign bodies and extreme temperatures, so that the enclosures can also be used outdoors.

BOXEXPERT offers a wide range of industrial enclosures made of different materials such as plastic, aluminium and metal in various sizes and designs. These are also suitable for wall mounting as so-called wall-mounted enclosures and can be individually configured together with our experts for their respective area of application and prevailing environmental influences such as temperature and humidity.

Further areas of application

  • Installation of measurement and control technology
  • Pump control
  • Control housing in audio engineering
  • General protection of electronic and electrical components

Our industrial enclosures at a glance

  • Protection class IP 65
  • High quality design
  • Plastic housing
  • Various sizes
  • Self-forming screws included
  • UV resistance
  • Protection class IP 65
  • Grey or transparent lids
  • High quality plastic housing
  • Optional metric pre-stamping
  • Large housing cover
  • Various mounting domes
  • Protection class IP 66/67
  • Grey or transparent doors
  • Modular height concept
  • Optional Metric pre-stamping
  • Various mounting domes
  • Optimal use of space
  • Protection class IP 66/67/68
  • Shock resistance IK09
  • Die-cast aluminium
  • Integrated threaded holes
  • EMC basic protection
  • High quality optics
  • Protection class IP 66
  • Hinged cover screws
  • Grey or transparent lid
  • Lightweight
  • Weatherproof
  • Extensive accessories
  • Protection class IP 65
  • Grey or transparent lid
  • Lightweight
  • Allrounder
  • Weatherproof
  • Extensive accessories

Accessories

In our shop you will also find various optional accessories such as safety locks for the latches, screw fittings, external hinges, mounting plates and mounting rails.

Scope of delivery

Depending on the series, the scope of delivery of the plastic and metal enclosures also includes the respective cover screws made of polyamide and or self-forming screws. The corresponding mounting screws for wall mounting and optionally installable mounting plates or mounting rails are also included and are adjusted accordingly to the length of the mounting domes inside the supplied empty enclosure. Depending on the series, grounding screws are sometimes also included in the scope of delivery.

Various services we perform on our enclosures.

We design your Housing individual .

For all products we offer extensive customization and manufacture the products to fit your requirements and 100% compatible for your project.

Practical housing solutions for your application

The different enclosure series from BOXEXPERT are optimised for a wide range of applications. We support our customers for tailor-made solutions.
Areas of application for Boxexpert enclosure technology

THE WAY TO AN INDIVIDUAL HOUSING

01.

CHOOSE HOUSING

Choose the right housing for your project from our range.

02.

INDIVIDUAL DESIGN

We offer you a wide range of possibilities for the individualization of the housings.

03.

SELECT ACCESSORIES

Choose the right accessories for your enclosure from our versatile range.

04.

MAKE AN INQUIRY

Make a specific inquiry conveniently via our inquiry form. We will immediately prepare a suitable offer for you.

IP protection class - our empty housings are also suitable for outdoor use

Our industrial enclosures are available in the IP protection classes IP65, IP66, IP67 and IP68. They therefore always provide full protection against contact and ingress of dust (IP6X), as well as either protection against water j ets(IP65), protection against heavy water jets and temporary flooding (IP66), protection against temporary submersion (IP67) or protection against permanent submersion ( IP68). This means that all our empty housings can also be used outdoors without exception.

The respective protection class is realised, among other things, by an injected and circumferential seal made of polyurethane (PUR seal) . Thanks to this, our industrial enclosures are also suitable for all outdoor applications without exception. It prevents the ingress of water and dust in accordance with DIN EN 60529/DIN 40050. The foamed-in PUR seal is characterised by a high resistance to weathering and ageing and thus optimally complements the properties of the housing. Optional TPE seals (IP66/67) and neoprene seals are also available. The latter ensure, for example, a better temperature resistance of -40°C to max. +110°C.

A number of other tricks also help to ensure that the degree of protection is not negatively affected by further processing of the empty enclosure, or that it decreases over time due to wear. For example, the course of the seals deliberately omits the cover screws, which are thus located outside the area relevant for the degree of protection.

Pre-stamping, screws & co. - simple assembly, safe installation and reliable protection

In plant technology and mechanical engineering, enclosures usually have to withstand considerable external influences. Despite dust formation, moisture and external stress, the functionality of the internals must not be impaired. This protection must also be guaranteed after fastening and mounting the components inside. Screws and work on the housing , as well as the installation of fixtures such as pushbuttons, switches and other operating elements must therefore not negatively affect the degree of protection . Our various series of industrial enclosures each offer individual advantages and tricks, which not only enable easy assembly and flexible and safe installation of components, but also improve protection against contact and foreign bodies and water, as well as reducing wear and tear and producing minimal maintenance.

Below you will find an overview of the various designs and ideas that meet the requirements of a modern, safe and low-maintenance industrial enclosure.

  • Additional powder coating – insensitivity to UV radiation, making such enclosures suitable for outdoor use
  • Aluminium enclosures – robust aluminium enclosures are ideally suited to the high demands on impact resistance and protection class that industrial enclosures have to meet, especially in plant technology and mechanical engineering. Their material composition (AlSi 12, according to DIN EN 1706) is also ideally suited for EMC-critical applications. An additional EMC special coating, as well as optionally available from us
    EMC cable glands
    create a comprehensive basic protection for electromagnetic compatibility. These requirements must be met above all by industrial enclosures in the context of automation technology, so that interference currents can be dissipated via the enclosure wall.
  • Housing made of ABS plastic – If threads are cut, chips usually form, which in turn can remain unnoticed in the housing and over time can cause a short circuit in the built-in electrics. ABS as a material can prevent this when mounting electronic components
  • Self-forming screws – Self-forming screws also prevent chip formation. This enables simple and safe mounting of additional components without the need for any tools other than the screwdriver
  • Captive screws made of plastic – Industrial enclosures in particular, which are used for control components or as control cabinets, often contain devices that have to be maintained or tested at regular intervals. Self-tapping screws are not suitable here, as they would only be optimal for the first use. Reusable and captive plastic screws can be used as often as required and ensure that the screws are not lost during assembly or subsequent opening of the housing cover, even in problematic installation situations.
  • Integrated threaded holes – They enable the uncomplicated attachment of various fixtures. They allow top-hat rails and mounting plates to be fitted without the need for additional housing processing, which could otherwise result in chip formation or other negative effects on the degree of protection.
  • Overlapping joints – The overlapping has several positive effects: Optimal guidance of the components for easy assembly, additional protection against the ingress of water or dust and also the EMC properties of the housing, are positively influenced by the overlapping edges.
  • Metric pre-stamping for cable routing – If cables need to be routed out of the housing, holes are often required. We also offer these as special solutions. However, some industrial enclosures already have metric pre-stamping in the lower part of the enclosure, which makes it possible to fit cable bushings or cable glands in the enclosure with little effort. This significantly reduces the time and effort required to assemble and install components in the empty housing. In addition, this eliminates the need to drill additional holes that could otherwise damage the housing or cause chips to form. Depending on the housing type, different metric pre-stampings are available, often 2 different sizes can be broken out as required
  • Mounting domes for mounting plates – Mounting domes at the bottom of the enclosure allow a high number of mounting options and an optimal space utilization of the interior of our empty enclosures. Mounting plates, mounting rails or individual boards or brackets can be attached at various positions
  • Spring-groove principle – Here the cover fastening is outside the protective area, which has the advantage that you can fully use the complete interior of the empty housing and the risk of chip formation is minimized by fastening the cover screws.
  • Special earthing screws – The purpose of protective earthing of electrotechnical equipment is, in the event of an active (live) conductor terminating with a conductive, touchable part (e.g. the housing), to keep the latter at earth potential and thus prevent or at least reduce the flow of current through the (human) body to earth. Suitable earthing screws are supplied with some enclosure series and the correct symbols for connecting the protective earthing are marked on the base plate of the enclosure. The tightening torque of the grounding screw should be between 1.5Nm to max. for correct use. 2.7Nm lie

Industrial enclosures Alster - Aluminium enclosures for mechanical engineering & plant technology

Alster

Die-cast aluminium housing

Robust aluminium housing with high weather resistance

Grounding screws included

Grounding screws included

Therefore, in our aluminium enclosures of the Alster series, the appropriate earthing screws are supplied and the connection for earthing is located with the correct symbol on the base plate of the enclosure. The tightening torque of the grounding screw should be between 1.5Nm to max. for correct use. 2.7Nm.

Mounting holes for grounding screws

Mounting holes for grounding screws

In the lower part of the housing there are several possibilities for fixing the earthing screws. No coating was applied to the housing around the mounting holes to improve contact.

Captive cover screws

Captive cover screws

To increase the ease of assembly of the cover, we have provided captive screws. The screws are made of stainless steel (1.4301 (A2)) and are therefore rustproof.

Spring-groove edge with seal

Spring-groove edge with seal

For our aluminium enclosures of the Alster series we have chosen a system of lid fixing which is outside the protection area. On the one hand, the external screw fastening channels have the advantage that the user of the enclosures can make full use of the interior space and, on the other hand, the risk of chip formation is minimised by fastening the cover screws. The housing is supplied with a circumferential neoprene seal, which covers temperature ranges from -40°C to max. +110°C can be covered.

Flat cover for large area machining

Flat cover for large area machining

The aluminium housing is powder-coated in grey (RAL7035) on the outside. Optionally we offer further standard colours. The lid has been designed so that no indentations or irregularities interrupt the smooth surface. This enables large-area printing or integrated use for fixtures, such as indicator lights, dispensers, etc.

  • Optimal for EMC-critical applications
  • Special grounding screws included
  • All-round neoprene seal and external screw channels
  • Overlapping joints
  • Captive cover screws
  • Spring Groove Edge
  • Robust all-purpose housing for machine and plant construction
  • Optimal for smaller installations, as well as electromechanical assemblies and operating elements such as pushbuttons and membrane keyboards (e.g. as control enclosures or medical technology enclosures)

Industrial enclosure St. Pauli - cost-effective and fast assembly

St. Pauli

Installation housing

When things have to go fast

Grey or transparent lid

Grey or transparent lid

The St. Pauli industrial enclosures can be manufactured with either a grey or transparent cover. The lid is designed in such a way that no recesses or contours have been made over the entire surface. This allows the use of the entire surface for printing or for installations of any kind. As an accessory is a hinge set for the lid, which makes repeated opening and closing much more convenient.

Circumferential seal made of PUR

Circumferential seal made of PUR

St. Pauli industrial enclosures offer a solid protection class of IP 65, which allows a wide range of applications. The circumferential seal made of polyurethane is injected into the lower part of the housing and prevents the ingress of water and dust. The course of the seals deliberately omits the cover screws, which are thus located outside the area relevant for the degree of protection.

Captive plastic screws and accessories

Captive plastic screws and accessories

The bag shown represents the standard scope of delivery of the accessories of the St. Pauli series. The cover screws are also made of polyamide and are supplied in the housing colour (RAL7035, grey). Due to their design, they allow the lid to be opened and closed without wear and are captive. In addition to the cover screws, mounting screws for mounting plates or mounting rails are also included, which are correspondingly matched to the length of the mounting domes inside.

Wide range of mounting options

Versatile fastening
-Opportunities

In some applications, increased protection of the internals is required. For this purpose we offer a security lock with 2 keys as a replacement for the normal door lock. This security lock prevents access by unauthorized persons and protects all components inside from vandalism or sabotage.

  • Multiple mounting options thanks to optimized housing base
  • Choice of grey or transparent lid
  • Available with or without pre-stamping for cable routing
  • Captive screws

Plastic industrial enclosure Michel - flexible height concept

Michel

High flexibility due to modern height concept

The industrial enclosure with modular height concept

Grey or transparent lid in different heights

Grey or transparent lid in different heights

The Michel industrial enclosures can be manufactured with either a grey or transparent cover. The special feature of the Michel series is the modular height concept of the lids. Thus, several different lid heights can be optionally selected for each bottom part. This allows flexible adaptation to the fixtures. As an accessory there is a hinge set for the lid, which makes repeated opening and closing much more comfortable.

Captive plastic screws and accessories

Captive plastic screws and accessories

The bag shown represents the standard scope of delivery of the Michel series accessories. The cover screws are also made of polyamide and are supplied in the housing colour (RAL7035, grey) or in black. Due to their design, they allow the lid to be opened and closed without wear and are captive. In addition to the cover screws, mounting screws for mounting plates or mounting rails are also included, which are correspondingly matched to the length of the mounting domes inside.

Metric pre-stamping for flexible cable routing

Metric pre-stamping for flexible cable routing

If cables have to be led out of the housing, drill holes are often necessary. BOXEXPERT offers these as a special solution. However, this is not necessary with the Michel housing series, as metric pre-stamping is already available on request in the lower part of the housing. These allow cable bushings or cable glands to be fitted in the housing without any great effort. This reduces the assembly effort considerably without damaging the housing wall and causing chips to form. Depending on the type of housing, different metric pre-stampings are available, often 2 different sizes can be broken out as required.

Mounting domes for mounting plates

Mounting domes for mounting plates

All Michel Series enclosures are designed with a variety of mounting domes on the bottom of the enclosure. The high number of fastening possibilities results in an optimal use of space in the interior. Mounting plates, mounting rails or individual boards or brackets can be attached at various positions. The exact dimensions and distances of the mounting domes can be found in the individual data sheets of the products.

  • With mounting domes for mounting plates
  • Self-forming screws
  • Cover in high gloss and without recesses
  • High quality optics
  • If enclosures are used as operating enclosures, for example, or if a membrane keypad or operating buttons are fitted, the visual appearance of the enclosure plays an overriding role.

Plastic housing Elbe with modern design

Elbe

Black design housing

High gloss surface for highest optical demands

High gloss lid without indentations

High gloss lid without indentations

During the design phase of the Elbe series, we placed particular emphasis on a high-quality appearance. For example, the lid of the housing is completely flat and without recesses in order to reinforce the high-quality high-gloss appearance and to allow full-surface printing or installations.

Accessories screws

Accessories screws

The bag shown represents the standard scope of delivery of the accessories of the Elbe series. The cover screws are made of stainless steel and are designed to be self-tapping. In addition to the cover screws, fastening screws for mounting plates or mounting rails are also included, the length of which is exactly matched to the existing fastening domes inside.

Mounting domes for mounting plates

Mounting domes for mounting plates

All Elbe series enclosures are designed with a variety of mounting domes on the bottom of the enclosure. The high number of fastening possibilities results in an optimal use of space in the interior. Mounting plates, mounting rails or individual boards or brackets can be attached at various positions. The exact dimensions and distances of the mounting domes can be found in the individual data sheets of the products.

Injected seal for high protection class

Injected seal for high protection class

The seal of the Elbe series of enclosures was also deliberately designed in black and blends almost invisibly into the enclosure. It enables a high protection class of IP65 and thus makes the housing suitable for outdoor applications without exceptions. The fixing points of the cover screws were deliberately left out of the sealing area in order to ensure a constantly high degree of protection.

  • Metric pre-stamping for cable routing
  • Captive screws
  • Grey or transparent lid in different heights
  • Most commercially available enclosures are constructed roughly according to the ratio 3:2:1 (L:W:H). While the housing dimensions usually meet a certain standard, your application rarely does. As an alternative to choosing a larger enclosure that may not fit the intended installation in terms of floor space, the Michel enclosure series offers a modular height concept. Different cover heights are available for the same base area in order to accommodate installations beyond the standard.
  • Mounting domes and screws for easy installation of mounting plates

Accessories and customization

In addition to the different enclosure series, BOXEXPERT offers integrated solutions such as pre-assembled and machined enclosures, cable glands and cable glands for various applications. Also for automation applications such as KNX systems, or if EMC-critical applications are involved, our trained and expert staff will provide you with comprehensive and competent advice.

Our empty enclosures made of plastic and aluminium at a glance

  • Available temperature resistance: -40°C to max. +110°C
  • Available materials: Aluminium, PC, ABS
  • Available IP protection classes: IP65, IP66, IP67 and IP68
  • Available impact strength: IK07, IK08 and IK09
  • Available colours: RAL 7001, RAL 7015 and RAL 7035
  • Approvals: CE, UL, ROHS, REACH
  • Flammability: UL94 HB and UL 746C 5″.

What should I pay attention to when installing the empty housing?

  • Industrial enclosures such as our wall and installation enclosures may only be machined and installed by skilled personnel
  • Before mounting and installing components in the empty enclosure, make absolutely sure that no current flows
  • Pay attention to manufacturer’s information on IP protection class / degree of protection, operating temperature and material resistance.
  • In the case of surface installation on the wall or fastening on the floor, it is essential to take into account and strictly check the dimensional accuracy of the holes and threads so that the housing is not distorted.
  • Defective installation housings must be replaced immediately, as otherwise undesirable environmental influences and substances such as water or dust can damage electronic components.
  • How to recognize defective industrial enclosures: leaking lids, rusted screws, broken screw heads or porous seals between the lid and the bottom. Also look for mechanical defects such as visible cracks or holes