Control cabinet housing made of PC, ABS and stainless steel for indoor & outdoor use

In process engineering plants, machine tools and production facilities, a separate control cabinet is usually required to house the electrotechnical components and the electrical distributors. This cabinet restricts access for unauthorized persons and thus protects both the user and the installed electronics. BOXEXPERT offers different control cabinet series for this purpose, which offer various advantages depending on the application. These include plastic wall-mounted enclosures made of ABS and polycarbonate as well as enclosures made of polyester-coated stainless steel. In addition to classic applications, we also offer special solutions such as control cabinets for applications that deal with EMC or explosion protection . All control cabinets also have a transparent or grey control cabinet door, which can be optionally equipped with various locks or swivel levers.

Together with our experts, you can configure your electrical enclosure individually for your particular area of application and prevailing environmental influences such as temperature and humidity.

CONTROL CABINETS

In the case of process engineering systems, machine tools and production equipment, a separate control cabinet is usually required to house the electrotechnical components and the electrical distributors. This cabinet restricts access for unauthorised persons and thus protects both the user and the installed electronics. BOXEXPERT offers different control cabinet series for this purpose, which offer various advantages depending on the application. These include plastic wall cabinets made of ABS and polycarbonate as well as wall cabinets made of polyester-coated sheet steel or stainless steel. In addition to classic applications, BOXEXPERT also offers special solutions and control cabinets for applications dealing with EMC or explosion protection.

Our switch cabinets at a glance

  • Protection class IP 66
  • Shock resistance IK10
  • Lockable door
  • Included mounting plate
  • Various mounting domes
  • Extensive accessories
  • Protection class IP 67
  • Shock resistance IK10
  • Internal hinges
  • UV resistance
  • Various mounting domes
  • Pre-stamping for flange plates
  • Protection class IP 65
  • Grey or transparent door
  • Impact resistance IK08
  • Robust plastic control cabinet
  • Lockable door
  • Mounting plate
  • Protection class IP 66
  • Robust sheet steel (IK09)
  • Supplied cable flange plate
  • Special polyester coating
  • Lockable door
  • Extensive accessories
  • Protection class IP 66
  • Shock resistance IK10
  • Sheet steel or stainless steel
  • Explosion protection
  • Lockable door
  • Extensive accessories
  • Protection class IP 66
  • Impact resistance IK 08/09/10
  • AISI 304L or AISI 316L
  • Optional viewing door
  • Lockable door
  • Extensive accessories

Optionally available accessories for individual configuration

In addition to the supplied mounting plates, fixing material and cable flange plates, BOXEXPERT also offers a comprehensive range of optional accessories for various enclosure series. For example, special brackets are available for wall mounting or for pole mounting. The control cabinet can also be equipped with an additional rain cover, a circuit diagram holder or various DIN rails. The lock can also be optionally replaced by a security lock for security-relevant applications.

The selectable control cabinet accessories vary from series to series. The best thing to do is to ask our experts for advice. The illustration shows only a small part of the total selectable accessories.

Scope of delivery

Depending on the series, the scope of delivery of the plastic and metal cabinets includes a mounting plate as well as wall mounting options. Here we attach great importance to simple mounting of the components without influencing the protection class. For the Fleet, Perle PC and Treva series (including INOX and ATEX), the door is equipped with a locking mechanism that allows the enclosure door to be locked.

Various services we perform on our enclosures.

We design your Housing individual .

For all products we offer extensive customization and manufacture the products to fit your requirements and 100% compatible for your project.

Practical housing solutions for your application

The different enclosure series from BOXEXPERT are optimised for a wide range of applications. We support our customers for tailor-made solutions.
Areas of application for Boxexpert enclosure technology

THE WAY TO AN INDIVIDUAL HOUSING

01.

CHOOSE HOUSING

Choose the right housing for your project from our range.

02.

INDIVIDUAL DESIGN

We offer you a wide range of possibilities for the individualization of the housings.

03.

SELECT ACCESSORIES

Choose the right accessories for your enclosure from our versatile range.

04.

MAKE AN INQUIRY

Make a specific inquiry conveniently via our inquiry form. We will immediately prepare a suitable offer for you.

Compact and waterproof enclosures with protection class IP65 & IP67

Our focus is on compact, watertight and efficiently installable control cabinet enclosures that allow easy cabling and flexible interior design with mounting plates and terminal strips. The housings contain all electronic components for machine control and electrical installation that are not directly installed in the respective field device itself. Our PC, ABS & metal enclosures are also supplied with either IP65 or IP67 protection and can therefore also be used in damp rooms and outdoors thanks to the waterproof PUR seal.

Lockable doors with optional security lock

To ensure that live components can also be safely installed in the control cabinet and protected against accidental contact , the enclosed housings are not only available with the standard lock, but also with a swivel lever and numerous other lock options, which you can select from our extensive range of accessories.

The standard lock of the control cabinets is a door lock with an associated plastic double-bit key. Optionally, the standard lock can then be exchanged for a suitable security lock with handle and two keys.

Mounting plates and mounting domes

In the interior, mounting plates, which you can also order multi-perforated, perforated and height-adjustable on request, guarantee a secure, fast and flexible connection of various components. The mounting plates supplied as standard with some series are a simple plate made of galvanised steel. By means of this plate, all installations such as connection terminals, switching relays or power supply units can be screwed on without damaging the rear wall of the housing and possibly negatively changing the protection class. The mounting plate can be easily screwed to the housing using the threads provided.

Additional mounting domes on the inside of the doors or on the inside walls of some series allow the mounting of an intermediate plate in the enclosure. This is used to attach other components which are not to be placed on the bottom of the case.

The mounting options are distributed over the entire interior, so that the available space can be used to the maximum.

Cable flange plates for easy cable entry

In order to be able to connect the tidy interior of the electrical enclosures quickly and easily from the outside as part of the cable entry system, some of our enclosures have various pre-stampings for the use of flange plates. These allow flexible installation of the cabling. The cable flange plate can be processed upstream, parallel or downstream of the actual assembly of the housing at another workstation, which significantly reduces the workload in the production process.

Closed control cabinets with transparent or opaque control cabinet door

You also get a choice of transparent or opaque door. Transparent control cabinet doors are particularly suitable if components are installed inside the control cabinet that display measured values or operate with indicator lights, so that important information can be read without opening the door. This enables the joint installation of indicator lights and displays in close proximity to live components without reducing the protection of the components and employees. This is a decisive advantage, especially in confined spaces. A flexible door stop is also often crucial here. We therefore offer series which are manufactured either with a possible stop on all four sides (horizontal and vertical, for an opening to the top, bottom, left or right), or a door stop on both sides (opening to the left or right) .

This means that each series can be flexibly adapted to your requirements, space conditions at the installation site and environmental conditions, while fulfilling a wide range of functions.

Functions of a control box

  • Protection of components from water and dust
  • Protection against electromagnetic interference (EMC)
  • Reliable support and efficient structuring of the interior space
  • Protection against accidental contact (electric shock), vandalism, hail and other mechanical influences (enclosures have a high impact resistance of IK08, IK09 or IK10 and some have double-walled constructions)
  • Shielding of the environment from electromagnetic emissions of the installed components
  • Safe reading of measured values or control lamps through transparent doors or windows
  • Quick shutdown of the installed components by means of an optionally integrable emergency stop switch / main switch, in order to quickly shut down the associated machine in the event of danger or maintenance.

What is included in the scope of delivery?

  • Fastening screws (nuts and captive plastic screws)
  • Control cabinet door
  • Mounting plates
  • Standard lock with double-bit key
  • Cable flange plates (depending on series)
  • Holes for cable glands and cable bushings
  • Mounting domes
  • Mounting brackets for wall mounting without further processing of the rear panel of the housing

Reliable protection thanks to clever wall mounting and indoor installation

Our control cabinets are available in the IP protection classes IP65, IP66 and IP67 according to. DIN EN 60529/DIN 40050 available as waterproof housings for indoor and outdoor use. Clever solutions also prevent damage to the enclosure during assembly and installation of fixtures in the control cabinet, where the reliability of the IK09 and IK10 impact resistance and degree of protection would otherwise suffer.

  • Mounting plates allow fixtures to be screwed on without damaging the rear panel. The plate itself can be easily screwed to the housing thanks to the existing thread
  • The beveled design of the tongue and groove fit provides even more protection against rainwater penetration, allowing use in difficult and demanding environments. Because in this way, the housing cover and the lower part interlock optimally.
  • Some enclosures have a double-walled construction at the corners and a double-walled base. This ensures maximum protection against mechanical and climatic influences such as vandalism or hail. In addition to the special rib design of the door, this effective element also serves to stabilize the mechanical structure even under the highest loads.
  • The PUR seal of the door and cable flange plates ensure high protection against the ingress of moisture and dust. This lies against the housing with the optimum contact pressure. For further optimisation, we have provided an additional joint on the opposite side as a connection to the door in the case series “Fleet” series, we have provided an additional joint on the opposite side as a connection to the door, which leads to a further improvement of these properties, i.e. contributes to the protection against water penetration. These cabinets are therefore particularly suitable for outdoor use
  • Low-wear internal hinges in the enclosures of the series Perle ABS enable easy maintenance or replacement of electronic components hinges, as the enclosure cover can be opened easily without loosening any screws. They combine the advantages of industrial enclosures and control cabinets in one product. The hinges can be mounted on both sides, giving the user the choice of a left- or right-hand opening door. Due to the position of the hinges, they are not exposed to the weather and are therefore completely wear-resistant. In addition, the external appearance of the control cabinet is not affected by the internal mounting.

Polycarbonate and ABS plastic control cabinets

The prevailing opinion of our customers is often that the robustness of sheet steel control cabinets is clearly superior to the alternatives made of plastic. With the PC control cabinets of the series Bead PCas well as the ABS control cabinets Pearl ABS and Fleetwe would like to convince you of the opposite. Because plastic enclosures are not only a very user-oriented and cost-effective alternative to all sheet steel wall enclosures. They are equally reliable and robust, in addition to the inherent advantages of acrylonitrile butadiene styrene copolymer (ABS) and polycarbonate (PC).

Pearl PC

Polycarbonate control cabinet

The polycarbonate alternative to the control cabinet made of sheet steel

Height adjustable mounting plate

Height adjustable mounting plate

The Perle ABS series control cabinets offer a wide range of mounting plates and accessories. The standard scope of delivery includes a mounting plate made of galvanized sheet steel. Optionally, further variants made of hard paper or perforated metal are available. In addition, we offer a height adjustment for mounting plates to provide further flexible options for mounting in the interior.

Double-walled construction for maximum protection

Double-walled construction for maximum protection

The corners of the Perle enclosures have a double-walled design to provide maximum protection against mechanical and climatic effects. In addition to the special rib design of the door, this effective element also serves to stabilize the mechanical structure even under the highest loads.

Door hinge on all 4 sides

Door hinge on all 4 sides

Another highlight of the Perle control cabinets is the flexible use of the control cabinet door. The door hinge is possible on all 4 sides, horizontally and vertically. This allows the control cabinet to be optimally adapted to the customer’s application and installation conditions at the mounting location and also enables convenient opening or closing. The lock of the door can also be selected flexibly, a wide variety of lock types are available.

Grey or transparent door

Grey or transparent door

All sizes of control cabinets are available with either a grey door or a transparent viewing door. If the application makes it necessary to visually check the installed components in the interior (indicator lights, displays, etc.), this can be implemented with the aid of the transparent door. In addition, Perle PC control cabinets can be equipped with an intermediate door, which opens up new options.

Foamed-in PUR seal

Foamed-in PUR seal

The wide and guided PUR seal of the control cabinet provides a wide contact surface and thus ensures the maximum protection class of IP66. The special beveled design of the tongue and groove fit provides even more protection against the ingress of rainwater, allowing it to be used in difficult and demanding environments.

Compared to similar metal enclosures, the ABS material offers the advantage of resistance to corrosive loads, as well as resistance to alkali, oils and salts, for example. Compared to similar products, the enclosures of the Perle ABS series have a maximum impact resistance of IK10 due to the 30% thicker outer walls, which is unparalleled in plastic enclosures.

Pearl ABS

ABS control cabinet

The safe ABS control cabinet solution for every application

User-friendly hinge function

User-friendly hinge function

The hinges are wear and maintenance free and the internal design does not affect the external appearance of the enclosure. The housing is prepared for the installation of hinges on both sides, so that the side stop can be changed as required. The hinges provide optimum user comfort when the lid is opened frequently, saving time and space.

Optimum cable routing due to pre-stamping for flange plates

Optimum cable routing due to pre-stamping for flange plates

The plastic enclosures of the Perle series are prepared with various pre-stampings for the use of flange plates. The flange plates allow flexible mounting of the cabling. The cable flange plate can be processed upstream, parallel or downstream of the actual assembly of the housing at another workstation, which significantly reduces the workload in the production process.

Captive screws made of plastic

Captive screws made of plastic

Especially control cabinets and industrial enclosures often contain devices that need to be maintained or tested at regular intervals. The following are suitable for this purpose

Flexible use of the interior due to various mounting domes

Flexible use of the interior due to various mounting domes

All Perle series enclosures are designed with a variety of mounting domes on the bottom of the enclosure. The high number of fastening possibilities results in an optimal use of space in the interior. Mounting plates, mounting rails or individual boards or brackets can be attached at various positions. The exact dimensions and distances of the mounting domes can be found in the individual data sheets of the products.

Control cabinets made of sheet steel, stainless steel and metal are often expensive to purchase and have a highweight. This often leads to additional costs, both in terms of logistical effort and in handling and assembly. Usually indispensable for EMC-critical applications, sheet steel cabinets can be dispensed with in many cases.

The ABS lightweights of the Fleet control cabinet series are particularly convincing here. The ABS plastic enclosures allow a weight saving of about 50% with a comparable enclosure size of a sheet steel cabinet.

Another advantage of ABS plastic enclosures is that, unlike metal enclosures, they are resistant to corrosive stresses without the need for further coating of the enclosure surface.

Fleet

Plastic control cabinet

High-performance ABS control cabinet for highest demands

Mounting plate included in delivery

Mounting plate included in delivery

Depending on the size of the control cabinet, the appropriate mounting plate incl. Mounting material supplied. With the help of the mounting plate, fixtures can be flexibly positioned and conveniently mounted.

Double Schuko socket for router, switch and co.

Door lock or safety lock

Each Fleet Series enclosure comes standard with a door latch and associated plastic double-bit key. Optionally, the standard lock can be exchanged for a suitable safety lock with handle and two keys. You will find the safety lock in the accessories. The security lock replacement kit fits all Fleet series enclosures.

Grey door or transparent visible door

Grey door or transparent visible door

All sizes of Fleet enclosures are available with either a grey door or a transparent viewing door. If the application makes it necessary to visually check the installed components in the interior (indicator lights, displays, etc.), this can be implemented with the aid of the transparent door.

Overlapping joints for optimum protection

Overlapping joints for optimum protection

The control cabinets of the Fleet series are suitable for outdoor applications without restrictions due to the materials used and the design characteristics. In the construction, an additional joint was implemented as a connection to the door, which significantly improves protection against water penetration.

Control cabinet made of stainless steel or sheet steel

Treva

Sheet steel switch cabinet

Robust all-rounder with versatile accessories

Mounting plate incl. fixing screws included in the scope of delivery

Mounting plate incl. Mounting screws included

The solid sheet metal switch cabinet of the Treva series meets the highest demands in all respects. BOXEXPERT supplies a mounting plate with associated screws as standard to ensure optimum utilisation of the interior space. This allows flexible positioning of internals in the housing. Mounting rails with height adjustment are also available as an option.

Door hinges on both sides for maximum flexibility

Door hinges on both sides for maximum flexibility

In order to be able to adapt the control cabinets individually to the customer’s application and the local conditions at the place of installation, we have provided the option of door hinges on both sides. This means that the door can be hung on the left or right and used accordingly.

Cable flange plate with foamed seal

Cable flange plate with foamed seal

The cable flange plate is a component of the Treva series of sheet steel enclosures and enables flexible mounting of the cabling. The mounting plate is supplied with foamed gasket and associated fixing screws to ensure compliance with the defined degree of protection. The cable flange plate can be processed upstream, parallel or downstream of the actual assembly of the housing at another workstation, which significantly reduces the workload in the production process.

Foamed door seal for maximum protection

Foamed door seal for maximum protection

The control cabinets of the Treva series offer a protection class of IP66. We guarantee this high level of protection against the penetration of moisture and dust with a foamed polyurethane seal. This lies against the housing with the optimum contact pressure. For further optimisation we have provided an additional joint on the opposite side, which again leads to an improvement of these properties.

Standard door lock or security lock

Standard door lock or security lock

Each control cabinet is supplied as standard with a door lock and associated plastic double-bit key. Optionally, the standard lock can be exchanged for a suitable security lock with handle and two keys. Various codings, stainless steel locks, sash head actuators, triangular locks and square locks are also available as options.

In mechanical engineering or especially in automation technology, it is often the case that circuits interfere with each other. Resistance to such effects is referred to as electromagnetic compatibility (EMC for short) . The most sensible means of combating electromagnetic interference is to use shielded cables and to divert the interference currents via the housing wall. This is not possible with a control cabinet made of plastic. Therefore, as an alternative to the Fleet and Perle plastic enclosures, BOXEXPERT offers enclosures made of stainless steel and sheet steel, e.g. the Treva series, which offers excellent EMC protection due to the conductivity of the material. Suitable
EMC cable glands
are also part of our product portfolio.

Our electrical control cabinets at a glance

  • Available temperature resistance: -40°C to +80°C
  • Available materials: stainless steel, sheet steel, polycarbonate, ABS plastic
  • Available IP protection classes: IP65, IP66, IP67
  • Available impact strength: IK08, IK09 and IK09
  • Available colours: RAL 7035
  • Approvals: CE, UL, ROHS, REACH, Gost-R / UNE-EN62208
  • Flammability: UL 94 HB and UL94 5VA

Accessories and customization

In addition to the different enclosure series, BOXEXPERT offers integrated solutions such as pre-assembled and machined enclosures, cable glands and cable glands for various applications. Also for automation applications such as KNX systems, or if EMC-critical applications are involved, our trained and expert staff will provide you with comprehensive and competent advice.